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I was mowing the other day and there was a pipe sticking out of the ground. The pipe wasn't carrying any services, just a piece of metal sticking out of the ground (I've now removed it).

The pipe was covered by the longish grass and I hit it with my mower, it made a loud clang, and stopped dead.

Now the blades on the mower are very hard/stiff to turn by hand. Using the pull starter is completely impossible, the rope would break if I pulled it any harder. I'm thinking the drive shaft may have disconnected with the engine, but I don't really know a lot about small engines.

Some more information. It's a Husqvarna mower, one year old with a Briggs & Stratton engine. The engine is still under warranty, but the closest authorized repair place is two hours from where I live.

I'm wondering if someone has come across this situation before and would know if it's an easy fix or is the mower a write-off.

EDIT:

Thank you everyone for the answers and suggestions. Due to the amount of warnings below, I'll take it to a repair place. If some more information comes in I'll post it up here.

The reason I was thinking about fixing it myself was the support person from Briggs & Stratton gave me a suggestion to buy this Repair Manual

EDIT 2: I didn't take it to a repair place and trying myself. So starting to take it apart (spark plug is out) and get the top cover off. The main wheel that turns with the blades can rotate 2 full turn freely and then for the next 1/4 turn it is very tight, then repeats.

EDIT 3: Success! After spinning the wheel and blades a bit more everything seemed to loosen up and now it's working! Turns over with one easy pull of the rope.

EDIT 3.5: Because if all the interest and concern over the pipe, see photo. It was well inside my property line and I assume it was once used to hold a flag or sign.

PIPE

tyelford
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    Can you remove the drive belt between the engine and the mower blades? Does the engine pull-start normally at this point? Do the blades turn freely then? – Harper - Reinstate Monica Jun 24 '19 at 05:47
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    Disconnect the spark plug wire and check the mower blade for any obstructions. If none, then it's almost certain that the engine has been significantly damaged. You can try to file a warranty claim but chances are that it will be denied since the signs of "abuse" will be obvious – jwh20 Jun 24 '19 at 12:37
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    @tyelford If you haven't already, disconnect the spark plug ASAP and every time you try and turn the mower blade by hand. The mower blade is directly connected to the crank-shaft of the engine and (were it capable of doing so) turning it might cause the engine to engage, kind of like the old airplane props you've seen. – Sidney Jun 24 '19 at 14:15
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    If you don't know how to fix it, please don't try to DIY it. ***Send it to a professional.*** I knew a guy who tried this and nearly killed dozens of people. He decided that *"just bending [insert part name here] back into position"* would be OK. While he was cutting some grass, one (or part, not sure) of the blades went flying off and cut clean through 4 cars and took out the rear passenger window on the 5th car. ***Miraculously*** no one was hurt, there were 40-60+ people walking where he was cutting. He was ordered to pay the equivalent of about US $70,000 in damages + fines. – Malekai Jun 24 '19 at 15:41
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    All of the above are reasons I want nothing to do with a gas-powered mower. If the area you have to mow is suitable to it, throw out the broken gas mower and get an electric one with a motor sufficiently small that it can't kill people if it breaks/malfunctions. As a bonus, the motor would just stall if you hit the pipe again rather than destroying the mower. – R.. GitHub STOP HELPING ICE Jun 24 '19 at 15:47
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    @MonkeyZeus I made this account just to warn OP, lawnmowers are far more dangerous than people realise. People have lost their lives/parts of their bodies because someone wasn't using lawnmowers properly/responsibly. It's literally a blade spinning at hundreds (if not thousands) of RPM. – Malekai Jun 24 '19 at 15:48
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    @tyelford - Some people might be overly cautious. Loose blades is what people seem to be concerned about. It's fairly common for people to sharpen their own mower blades. – Troy Turley Jun 24 '19 at 19:27
  • Let us know the outcome. – Troy Turley Jun 24 '19 at 19:27
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    @TroyTurley The biggest problem is making sure that the blade does not fly off when spinning at hundreds of RPM is not simply a visual inspection. Even if it is working for 5 minutes doesn't mean it'll be working for the next 5 years. One failure mode of a lawn mover is that the blades fly off. That will do a **LOT** of damage. – Nelson Jun 25 '19 at 01:07
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    @R.. Finally an excuse to buy a mowbot. – RedSonja Jun 25 '19 at 08:53
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    As an aside, this "pipe" you hit that "did nothing"... if it was a property line marker (for a surveyor's use), you'd better put it back, in exactly the same place. If it was anywhere near where you think your property line might be, replace it! – Phil Jun 25 '19 at 00:32
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    "The engine is still under warranty" - Doubtful that the warranty covers "I tried to mow a pipe with it". – aroth Jun 25 '19 at 12:47
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    @R.. I'm a big fan of electric mowers ... for small gardens. The problem is the moment you get to even half an acre the electric ones just aren't good enough. Either their battery runs out too fast, or the cable needs to be very long. – UKMonkey Jun 25 '19 at 12:53
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    @Phil Good point. If not a property marker it could also be an access pipe for city water shutoff. Both of those are rather expensive to have the right person come to replace it. – J... Jun 25 '19 at 14:30
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    Anybody else come here just to see whether it was the pipe or the mower that wouldn't turn? – A C Jun 25 '19 at 21:30
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    The right thing to do now would be to hit the mower with the pipe. – mustaccio Jun 26 '19 at 19:26
  • @AC YES. tyelford, What about the pipe? You said you "hit it with the mower and it wont turn". Does the pipe turn now? By the way, there is a pipe in your lawn, try not to hit it with the mower or it may not turn any more :) – Alaska Man Jul 06 '19 at 20:59

5 Answers5

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This sounds like that impact has bent the crankshaft, which means that the engine will either need replacing or to be rebuilt.

You need to decide whether a 2 hour drive to get a quote with the waiting for repairs to be completed is worth it or just to buy a new one....

Solar Mike
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Check for a sheared flywheel key. It connects the flywheel to the crank shaft and it's designed to break with less force than it would take to cause permanent damage to the engine. Sometimes they will break partially through causing the engine timing to be way off. It would cause symptoms similar to what you're describing.

Once you get it running again be sure to check the blade for damage. It could be dangerous mowing with a bent or otherwise damaged blade.

Troy Turley
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    I wouldn't think a dinged key would cause the engine to be hard to turn over. It should turn over but (probably) not fire. This sounds like the key *didn't* do its job and something got bent. But note @dinorich's answer too... – Bob Jarvis - Слава Україні Jun 24 '19 at 17:45
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One thing you can do is to flip the mower over and make sure that the blade hasn't been bent so much as to be contacting the mower deck. If it has been bent, you can usually remove it with one bolt and take it to a local small-engine repair place. They'll be able to unbend a bent blade for you, or at least sell you a replacement.

Paul Belanger
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    One should use caution flipping over a gas mower, right? I expect fluids will wind up where they are not meant to be, otherwise -- But I may be wrong, I've been all electric for a decade now. – Saiboogu Jun 25 '19 at 18:16
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    Thats' true. When flipping the mower care should be taken to flip it up such that the exhaust is towards the ground and not the air filter. Otherwise, you might have fuel leaking through the air filter. – Paul Belanger Jun 26 '19 at 12:46
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This exact thing happened to me last year (Husqvarna mower, long grass, hit a pipe, clang, mower stopped, cord stuck) and it was a bent blade. Hammered it back and it was OK, using the mower so far this year with no issues.

dinorich
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    Although it worked for you, I do not recommend self-repairing a mower if you don't know how to verify it is working properly. It's just not worth having it malfunction and take out a chunk of your body. Better get it looked at. – Nelson Jun 24 '19 at 14:39
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    Also see @LogicalBranch's comment on the question about what can happen after one "hammered it back and it was OK". – Earthliŋ Jun 24 '19 at 19:52
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    [Link for those who can't find it](https://diy.stackexchange.com/questions/167801/i-hit-a-pipe-with-a-mower-and-now-it-wont-turn#comment285390_167801). – Malekai Jun 25 '19 at 12:15
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I agree with others' comments about electric mowers. (not battery; with a cord). I had one for 15 years, and only ran over the cord twice. (not the end of the world, you buy a new cord, and try to be careful).

As far as this one goes: carefully heed the advice about pulling the spark-plug wire!

Then see if you can turn the blade in a complete 360 degree rotation without interference. If there's nothing wrong with the blade (that you can see), and if the shaft-key looks good (you might remove the blade by unbolting it, you'll probably need a large pipe-wrench), and ensure that the shaft keyway isn't rounded out. (if so, the blade would spin independently of the shaft). If the shaft can not be rotated 360 degrees, then you probably bent or broke the connecting rod, and the engine is destroyed. But I don't think that's likely to have happened in this case. (it could happen though).

Many newer motors have an aluminum blade, and if the blade is damaged, you'll need to buy a whole new blade. Repairing an aluminum blade usually doesn't work very well. Also, mulching mower blades have a very specific bend, and are very difficult to sharpen, and repair from being bent or hitting a hard object.

I think: most likely, you have damaged the blade.

NDP
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  • Hello, and welcome to Home Improvement. Thanks for the answer; keep 'em coming. And, you should probably [take our tour](//diy.stackexchange.com/tour) so you'll know how best to contribute here. – Daniel Griscom Jun 26 '19 at 01:16
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    *Many newer motors have an aluminum blade* Do you have a reference or example for that? I've never heard of an aluminum blade and can't find any examples. – dwizum Jun 26 '19 at 17:49